Porsche 996 K24 & 997 Turbo Headers Installation Manual

Posted on 22 December 2013 by admin

Download Porsche 996 K24 & 997 Turbo Headers Installation Manual – Step 1- Raise the Car with Floor Jack and support it with Jack Stands, please consult your owner’s manual if you’re not sure on how to raise the car with a Floor Jack. In general your Porsche has specific points that can be used to raise the Car, these points are located right in front of the wheels underneath the rocker panel. Step 2- Remove the three 13mm Nuts that connect the headers to the Turbos and remove all 9 bolts that connect the header to the heads, pull out your exhaust headers. Step 3- Inspect the Head gaskets make sure that there not damaged, inspect the Turbo Gaskets they are round rings and made of metal if their stuck in the turbo flanges use a needle type tool to pop it out. Inspect gaskets for any damages, normally they should not be damaged and can be re-used, if they are damaged you will need to replace them, these gaskets can be ordered at your local Porsche Dealer. Special Note You will need to install the 3 nuts on the turbo studs at the same time as your slipping the header on the turbo studs, because of the length of the studs and the shape of the header at the flange it is not possible to install the nuts on the stud when the flange of the header is fully mated with the turbo. This is very difficult for me to put it into words, you will fully understand what I’m explaining once you try to put it on. Step 4- Install the headers, you may notice that bolt holes on the heads and bolt holes on the headers may not align 100% , that is normal, simply insert a long screwdriver or a bar between the Turbo and the Head and push the turbo out , …


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